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Design and Analysis of Burn-in for Semiconductor Devices  

 

Introduction

An inherent characteristic in semiconductor devices that exhibit a higher failure rate in their early operating life has been long recognized. Appropriate effort/test must be put in place during production to prevent premature failures of devices in the field. Burn-in has been widely used to address this issue. However, through process improvement and better understanding of process technologies, the requirement for burn-in in mature devices and processes has been reduced significantly. Nevertheless, for newly-introduced process technologies and products, the time to market pressure has prompted manufacturers to resort to using burn-in as a viable approach to move new products out to the market quickly, whilst awaiting effort to acquire more knowledge to eliminate or reduce burn-in to meet a specific target annual field return rate.

The course will look at the various aspects of burn-in, with particular focus on the design of burn-in with respect to the burn-in condition and duration determination, effectiveness study and cost analysis. 

Course Objectives

• The nature of burn-in
• The various aspect in determine burn-in time
• The method to shorten burn-in time
• Burn-in data analysis
• Various documents for burn-in
 

Course Outline

1. Introduction
• Why we need burn-in
• How burn-in works
• The basic time-to-failure pattern of components
• Burn-in definitions, difference between burn-in and environmental stress screening

2. Burn-in methods and document
• Various type of burn-in methods including static burn-in, dynamic burn-in, sequential burn-in, multilayer burnin, Barlow’s method, Markovian Burn-in
• Mil-Std and Mil-HDBK relating to burn-in

3. Analysis of burn-in test data
• Analyze the burn-in test data using reliability model and mixture distributions methodology to extract distribution parameters
• The application of these data for burn-in decisions

4. Burn-in time determination
• Various methods of determining the burn-in time to meet different objectives, namely
     - To achieve a specified failure rate
     - To achieve a specified reliability goals
     - To achieve a minimum cost and burn-in efficiency
• Graphical and analytical analysis methods for burn-in time determination
• The concept of mean residual life for burn-in time determination

5. Accelerated Burn-in
• the burn-in time reduction algorithm using accelerated environment conditions such as temperature, voltages and temperature cycling etc.

6. Planning and controlling Production Burn-in
• Bringing together the knowledge learnt in previous section and provide a typical systematic "cook-book" approach to the planning of burn-in procedure for their companies’ products. This includes burn-in planning during the product design phase and the pre-production phase, the execution and control of production burn-in.

Course Methodology
This course is presented classroom style, with case studies to illustrate the concepts taught.  

Trainer(s)

Associate Professor Tan, Cher Ming

Dr. Tan Cher Ming obtained his Electrical Engineering Degree from the National University of Singapore on 1984, and M.A. Sc and Ph.D in Electrical Engineering from the University of Toronto, Canada on 1987 and 1992 respectively. He has worked in the industry on reliability and failure analysis for 10 years before joining Nanyang Technological University. The companies he has worked with are Fairchild Semiconductor, Hewlett Packard, LiteOn Power Semiconductor (Taiwan), Chartered Semiconductor Mfg.

His research work is on Reliability engineering and failure analysis, nano-technology, power semiconductor, wafer bonding. He has published 150 papers in International Journal and Conferences. He has been invited to give several talks on reliability to the industry, and given a keynote speech in International Congress on Micro-reliability and Nano-reliability.

He is the immediate past Chair of IEEE Singapore Section, Chair of IEEE Nanotechnology Chapter in Singapore, Adjunct Senior Scientist in SIMTech, Fellow of Singapore Quality Institute, and Senior member in both the IEEE and ASQ. He was also awarded the first Distinguish Professor in Asia by Mathwork Inc. USA, and listed in Who’s Who in the World as well as Marquis Who’s Who in Science and Engineering, USA. He is also a reviewer of many international Journals, Chair of several International Conferences. He is the Chair of the Certified Reliability Engineers Program in the Singapore Quality Institute since 1999.

He is continuing giving consultation to industry in the area of reliability. Examples of some companies are Applied Materials, Delphi Automotive, Infineon Asia Pacific, Vestas R&D etc. He has also assisted RSAF to set up their electronic failure analysis Lab.

Who Should Attend

• Process engineers
• QA engineers
• Product engineers  

Course Details

Date:

20 to 22 July 2009 

Time:

9:00am to 5:00pm 

Venue:

NTU@one-north campus, Executive Centre 

Closing Date:

6 July 2009 

Fee:

Standard: SGD$980   Alumni: SGD$784   Group (3 & Above): SGD$882

 

Registration fees inclusive of:

  • Course materials

  • Light refreshments

  • Lunch

  • Complimentary parking (1 entry/day) - applicable at NTU@one-north campus only.

  • Prevailing GST

Online Registration

>> CLICK HERE to Register Online

 

Methods of Payment

1. Credit Card (Visa and Mastercard only)

2. Cheque made payable to Nanyang Technological University

3. Invoice to Company (for Company Sponsored Participants)

4. E-invoice (for Government Organizations)

Cancellation & Refund Policy

Written notification to cce@ntu.edu.sg or fax: (+65) 6774 2911 at least 10 days before course commencement

No cancellation charges
(Full refund)

Written notification within 4 – 9 days before course commencement

50% of course fees
(50% refund)

Written notification within 3 days before course commencement

100% of course fees
(No refund)

 

 

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